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    with the Balanset-1A Device

    Preparing the Necessary Tools

    • vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
    • Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.

    Setting Up the Sensors

    • Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.
    • Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.

    Software Startup

    • Initiate the Balanset program on your computer.
    • Configure the software for either single-plane or two-plane balancing, based on the rotor’s characteristics and the desired outcome.

    Initial Vibration Measurement


    2-Camera_01

    • Bring the rotor to its normal operating rotational frequency.
    • The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.

    Trial Weight Installation


    3-Camera-2_01

    • Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).
    • Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.


    5-Camera_01

    Calculating the Correction Weight

    • Using the acquired measurements, the program automatically determines the required corrective weight’s mass and angular position.
    • The calculated values are presented on-screen in both numerical and graphical formats.


    Bs1 Manual

    Mounting the Compensating Weight

    • Attach the computed compensating weight to the rotor as indicated by the software’s output.
    • You can conduct interim measurements to confirm that the imbalance is decreasing as expected.


    1-Camera-2_01

    Verification and Balancing Completion

    • After installing the correction weight, run the rotor again and check the residual vibration level.
    • The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.
    • Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.

    Generating a Documentation of the Balancing Results

    • The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.

    Final Recommendations

    • Double-check that all weights and sensors are securely fastened.
    • Check that the rotor’s rotation is smooth and free from undue noise or vibration.
    • If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.

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